Tire Steel Wire Separator

The tire steel wire separator is an essential machine in waste tire recycling lines. It is specially designed to process the bead rings cut from tires by a bead cutter, separating the embedded steel wires from the rubber. As part of a complete tire recycling machine setup, this equipment improves efficiency and ensures cleaner rubber output for further processing.

なぜ鋼線とゴムの分離が重要なのか？

In the tire recycling process, the tire bead is one of the most robust and difficult components to handle. If not separated effectively, it can lead to several problems:

• Damage to Downstream Equipment: Intact steel bead wires can cause severe wear and even damage the blades of subsequent rubber tire shredders and rubber crushers, leading to increased maintenance costs and production downtime.
• Reduced Material Value: Scrap steel contaminated with rubber fetches a lower price in the smelting market. Similarly, rubber powder or crumb rubber containing steel wire impurities is of lower quality, limiting its applications and reducing its market value.
• Increased Processing Efficiency: Pre-separating the steel wire allows for smoother and more efficient downstream shredding and grinding of the rubber, boosting the overall throughput of the entire tyre processing plant.

タイヤ鋼線分離機の動作原理

The machine operates with two counter-rotating rollers running at the same speed. When the tire bead ring is fed into the gap between the rollers, it is compressed, squeezed, and torn repeatedly until the steel wire is completely separated from the rubber. This mechanical process ensures effective separation and prepares the material for subsequent steps such as shredding, or rubber powder milling.

タイヤワイヤー除去機 動作ビデオ

タイヤ鋼線分離機の主な特徴

• Effective Separation: Designed to handle tire bead rings and separate steel wire with high efficiency.
• Durable Structure: Robust rollers and frame ensure stable operation and long service life.
• Easy Operation: Simple feeding process with reliable separation results.
• Support for Recycling Lines: Works in combination with bead cutters, tire shredders, and rubber powder machines.

タイヤワイヤー除去機の技術仕様

To provide a clear overview of our product’s capabilities, here are the key technical parameters for the tire steel wire separator:

• Model No.: Steel Wire Separator
• Motor Power: 18.5 KW
• Capacity: 120 pcs/h
• Dimensions (LWH): 2 x 1.9 x 1.8 m
• Weight: Approx. 1800 kg

タイヤリサイクルでの用途

The tire steel wire separator is widely used in:

• Waste tire recycling plants – to remove bead wires efficiently
• Rubber powder production lines – preparing clean rubber material for milling
• Scrap tire processing facilities – reducing wear on shredders and grinders by removing steel first

By ensuring that the steel is cleanly separated from rubber, the machine helps extend the lifespan of downstream equipment and improves the quality of recycled rubber.

タイヤリサイクル効率を高める主要装置

As an important tire processing equipment, the tire steel wire separator offers an efficient solution for bead wire removal in waste tire recycling. Its reliable operation and integration with other machines such as bead cutters, tire shredders, and rubber powder mills make it a valuable part of a complete tire recycling line.

If you are planning to set up or upgrade a tire recycling plant, this machine can help improve processing efficiency and product quality.