塑料造粒机

塑料造粒机

塑料造粒机是将废旧PP PE PVC PS等塑料加工成塑料颗粒的关键回收设备。该机有多种型号和配置可供选择,满足客户不同的产量要求。

塑料造粒机作为塑料回收的关键设备,在塑料回收过程中发挥着重要的作用。它可以将各种塑料废弃物,如塑料瓶、塑料袋、塑料容器等加工成粒状塑料原料,为塑料制品的再次生产提供可靠的原料来源。

Shuliy Machinery’s plastic pellet making machines are structurally stable, easy to operate, and suitable for production scenarios of all sizes. And there are a variety of models to meet the production needs of different customers.

Our equipment has been sold to many countries and received many customers’ favorable comments, if you need it, please feel free to contact us. Our professional sales managers will provide you with detailed product introductions, quotations, and technical support to ensure that you choose the most suitable equipment. At the same time, we also provide installation and commissioning services to help you quickly into production.

塑料造粒机

塑料造粒机工作视频

Below is a video of plastic pelletizing in action, showing the complete process from feeding, heating and melting, extruding, and cooling to cutting.

塑料造粒机工作视频

塑料回收造粒机原料

The plastic pelletizing machine is a key equipment in the plastic pelletizing production line, which is used to process waste plastics such as PP, PE, HDPE, LDPE, PVC, PS, etc. into plastic pellets. It can process plastic flakes, plastic bottles, plastic films, plastic bags, plastic buckets, plastic pipes, trimmings generated during the production of plastic products, and so on into plastic pellets. We can recommend the right solution for your raw materials.

最终产品 – 塑料颗粒

Through our pelletizers, waste plastics are processed through a series of processes to produce high-quality plastic pellets in the end. These pellets are uniform in size and stable in performance, and can be used directly in the manufacture of new plastic products, such as packaging materials, containers, pipes, and so on. Our pelletizing system not only improves the reuse of resources but also provides customers with high-quality recycled materials.

塑料回收造粒机结构

塑料颗粒机通常包括进料口、自动加料装置、减速机、加热装置、螺杆、电机和模头。这些部件协同工作,完成塑料加工的全过程。

The forced feeder is generally used when film materials need to be processed, while hard materials usually do not require this device. The screw is the most important part of the extruder and can be adjusted to the required length. Heating units and die heads are available in a variety of types, configured to suit different processing needs.

塑料造粒机工作原理

塑料造粒机通过将废旧塑料加热熔融,然后挤出、切割,将塑料原料加工成颗粒以供再利用。工作过程中,废旧塑料从加料口进入机器,通过加热装置熔化,然后通过螺杆输送到模头,最后挤出成连续的长条状塑料。将塑料段冷却并切割以获得尺寸均匀的塑料颗粒。

Advantages and Characteristics of Pelletizer

Conveyor belt with iron removal device: The conveyor belt equipped with an iron removal device effectively prevents metal impurities from entering the pelletizing process and ensures the quality of pellets.

Selective configuration of force feeder: The configuration of the force feeder can be selected according to the characteristics of different raw materials to ensure a stable supply of raw materials and improve production efficiency.

Various pelletizing methods: In addition to the common strand pelletizing method, water ring-cutting pelletizing is also available to adapt to the processing needs of different types of plastics, providing a wider range of options.

Customized design: Our plastic pelletizing machine models are named after the inner diameter of the screw, and the length can be customized according to the specific requirements of customers to meet different production scales and process requirements.

High-quality materials guarantee: Screws are made of 38Lo manganese steel and dies are made of 40Lo to ensure wear resistance and service life, stable production performance.

Intelligent configuration: According to the characteristics of the raw material, recommend the appropriate heating device and die head type to improve production efficiency and finished product quality.

塑料造粒机的加热方法

塑料造粒机的加热方式主要有电磁加热、陶瓷加热、普通电加热等。不同的加热方式适用于不同类型的塑料和生产需要,但均能有效地将塑料加热至熔融状态。

电磁加热

电磁加热:该方式具有加热快、能耗低的优点,适合加热速度要求高的生产场景。

电磁加热具有温度均匀、控制精度高的特点,可有效提高生产效率。

陶瓷加热:陶瓷加热是利用陶瓷发热元件进行加热。这种加热方式具有稳定性好、耐高温、使用寿命长的特点,适用于对加热温度要求较高、需要长时间连续加热的场合。

陶瓷加热
普通电加热装置

普通电加热:普通电加热是一种常见的加热方式,通过电阻丝或热管等电热元件产生热量来加热塑料材料。该方法简单易操作,成本相对较低,适合一般塑料加工生产。

塑料造粒机模头

塑料造粒机模头是塑料颗粒生产过程中的关键部件之一,其主要作用是将加热后的熔融塑料原料成型为所需形状和尺寸的塑料颗粒。我们有电动齿轮模头、液压模头、无网排渣模头三种,客户可以根据自己的生产要求进行选择。

电动齿轮模头

电动齿轮模头:电动齿轮模头是常用的模头类型。该型模头结构简单,操作方便,适合一般塑料造粒需要。优点是生产稳定、成本低。

液压模头:液压模头由液压系统驱动,控制挤出机构的运动,实现塑料颗粒的挤出。

具有挤压力大、工作平稳等优点,适用于 塑料造粒生产线 需求量大,生产规模大。

液压模头
自动滤渣器

无网排渣模头:该模头的特点是无网设计,通过特殊的排渣装置将塑料原料中残留的杂质和杂质排出。

该型模头适用于对塑料颗粒质量要求较高的场合,能有效提高生产效率和产品质量。

Technical Parameters of Pelletizing Machine

BrandShuliy Machinery
ProductPlastic pelletizing machine
Production capacity100kg/h-1000kg/h
Pelletizing methodStrand pelletizing, water ring pelletizing
Heating methodElectromagnetic heating, ceramic heating, electric heating
Mold headElectric gear die head, hydraulic die head, meshless slag discharge die head
CustomizabilityCan be customized
Strand pelletizing diameter3mm-4mm
Conversion rateConsumption rates of up to 2% only depend on the quality and cleanliness of the plastic raw material.

塑料造粒机价格

舒利机械的塑料造粒机价格合理,物有所值。我们提供多种型号和配置的塑料造粒机,以满足客户的不同需求和预算。

无论您是小型塑料回收商还是大型制造商,我们都可以提供适合您需求并确保产品质量和性能的塑料回收造粒机。同时,我们还提供灵活的定制服务,根据客户的特殊要求定制塑料造粒机,为客户提供更加个性化的解决方案。