tire debeader machine

Tire Debeader Machine

Our industrial tire debeader machine, also known as a steel wire drawing machine, is the foundational piece of…

Our industrial tire debeader machine, also known as a steel wire drawing machine, is the foundational piece of equipment for any serious tire recycling operation. Its primary function is to extract the entire high-tensile steel bead wire from waste tires before the shredding process. Removing this tough steel ring is not just a preliminary step; it is a critical measure to protect your downstream equipment, reduce maintenance costs, and increase the overall value of your recycled materials.

To cater to the diverse scales of tire recycling facilities, we offer a complete range of solutions, from models designed for truck tires to heavy-duty machines built for giant OTR tires.

tire wire drawing machine
tire wire drawing machine

Why is a Tire Debeader a Crucial Investment?

Before tires enter a primary tire recycling shredder, the thick, bundled steel wire in the bead must be removed. Attempting to shred a tire with the bead intact can lead to:

  • Severe Shredder Damage: The bead wire can break or severely dull expensive rubber tire shredder blades, leading to costly replacements and significant operational downtime.
  • Reduced Efficiency: Shredding tires with the steel bead is slower and consumes more energy.
  • Contaminated Rubber: The resulting shredded material will have large, unmanageable chunks of steel mixed in, lowering the quality and value of the end product.

By integrating a tire debeader machine, you create two clean, separate commodity streams—high-quality steel scrap and uncontaminated rubber—making your entire operation more efficient and profitable.

effect of debeader machine
effect of debeader machine

Key Features of the Tire Debeader Machine

  • Powerful and Highly Efficient: Equipped with a high-power hydraulic system, it provides strong and stable pulling force to quickly and completely extract the tire bead wire in a single pull, effectively increasing overall production efficiency.
  • Robust and Durable Construction: The main body is built from heavy-gauge steel using high-standard welding processes, ensuring it can withstand long-term, high-intensity operations and guaranteeing a long service life.
  • Multiple Models and Customization Available: We offer various models, including single hook, double hook, and heavy-duty OTR versions, to meet a wide range of processing needs from truck tires to giant OTR tires. Furthermore, we provide customization services based on specific customer requirements, such as voltage and color.

Our Tire Debeader Models: Solutions for Every Scale

We understand that different tyre recycling plants handle different types of tires and volumes. Therefore, we offer specialized machines to perfectly match your operational needs.

For Truck and Commercial Tires (Up to 1200mm)

These models are designed for efficiency and reliability in processing standard truck, bus, and other commercial vehicle tires. We offer two configurations based on your required throughput.

Single Hook Tire Debeader Machine

This model extracts the bead wire from one side of the tire at a time. It is a robust and cost-effective solution, ideal for small to medium-sized facilities or as an entry-point machine for businesses new to tire recycling.

SpecificationDetails
ModelSingle Hook Tire Debeader
FunctionPulls one bead wire at a time
Applicable Tire Size900mm – 1200mm tires
Power11 kW
Capacity20-30 tires per hour
Dimensions (LWH)4.1m*0.7m*1.7m
Weight1400 kg
single hook tyre debeader
single hook tyre debeader

Double Hook Tire Debeader Machine

For high-volume operations, the double hook tyre debeader offers a significant boost in efficiency. It is engineered to pull the bead wires from both sides of the tire simultaneously, effectively doubling the processing speed compared to the single hook model. This machine is the preferred choice for large-scale recycling plants focused on maximizing throughput.

SpecificationDetails
ModelDouble Hook Tire Debeader
FunctionPulls both bead wires simultaneously
Applicable Tire Size900mm – 1200mm tires
Power18.5 kW
Capacity40-50 tires per hour
Dimensions (LWH)4.2m*0.9m*1.7m
Weight1500 kg
double hook tire drawing machine
double hook tire drawing machine

Working Video of Standard ModelTire Debeader Machine

Heavy-Duty OTR Tire Wire Drawing Machine

Off-the-Road (OTR) tires from mining and construction equipment present an immense challenge due to their size and extremely tough construction. Our OTR tire debeader machine is specifically built to handle this task. With its reinforced structure and powerful hydraulic system, it generates the enormous force required to pull the thick bead wire from tires up to 4000mm in diameter.

SpecificationDetails
ModelOTR Tire Debeader (4-Meter)
FunctionPulls bead wire from giant OTR tires
Applicable Tire Size1800mm – 4000mm tires
Power22 + 3 kW
CapacityApprox. 2 minutes per pull
Dimensions (LWH)7.5m * 2.2m * 3.3m
Weight9500 kg
OTR tyre debeader
OTR tyre debeader

OTR Tire Debeader Machine Working Video

Choosing the Right Machine for Your Business

Investing in the correct tire debeader is fundamental to building a successful and profitable tire recycling line. Whether you need a high-speed solution for truck tires or a powerful machine for OTR tire disposal, our tire debeader machine is designed for durability, efficiency, and a high return on investment. Contact us today to discuss your specific requirements, and let our experts help you select the perfect debeader for your facility.